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So, after sorting out
the basic tracking problems, levelness, chosing the correct
scale, cleaned and serviced your scale - comes the most important
part of how to be able to use your scale.
Before you start recording your colour match accurately,
you must understand the limitations of the accurate weight displayed
by your scale. If your scale increment accuracy is 0.1grams, it
means that your scale will see, read or register in
increments of 0.1grams gradually. It would not be able to differentiate
the weight difference between 0.10grams and 0.19grams. Both these
weights would be registered by your scale as 0.10 g. This fact is
vitally important in recording the additions of touch
colours when bulking up to production colours.
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IN OTHER WORDS... |
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A sample amount
of 100g of colour is mixed where 0.1 g of a touch
colour is used. This reading falls within the range of 0.10
to 0.19 g due to accuracy of the scale. Now, the scale would
only register 0.20 g once the weight on the pan is or exceeds
0.20 g. A production quantity of 10 kg would result in 10 g
and 19 g of touch colour being added for sample
readings of 0.10 g and 0.19 g respectively. |
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The difference
between 10g and 19g in a touch colour in 10.0 kilograms
of bulk could be disastrous, as this is almost double the amount
of pigment expected given, an initial reading of 0.10 g. This
phenomenon is the reason why production colours quite often
need additional amounts of touch colours added above
that which was originally required or calculated in bulking
up from sample colours. |
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Obviously,
if a scale has an accuracy of 0.5grams this discrepancy
becomes even worse. |
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100.0gram
sample
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10.0 kilograms
bulk
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Scale reading
0.50grams
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Scale reading
50.0 grams
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Scale reading
0.99grams
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Scale reading
99.0grams
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This phenomenon
is obviously NOT due to the fact that the scale is inaccurate
OR that the matching/recipe system is poor, but is inherent
in the accuracy limitations of the scale. You could purchase
a scale that registers down to second and third decimal places,
but they are extremely expensive, sensitive to drafts and vibrations
and are not industrial or robust at all. |
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